A 5-barrel (5BBL) brewpub beer brewing system is a setup designed for brewpubs, small breweries, or taprooms looking to produce beer on-site for direct sale to customers. This size is larger than nano-breweries and restaurant brewing systems but smaller compared to larger commercial breweries.
A 5-barrel (5BBL) brewpub beer brewing system is a setup designed for brewpubs, small breweries, or taprooms looking to produce beer on-site for direct sale to customers. This size is larger than nano-breweries and restaurant brewing systems but smaller compared to larger commercial breweries.
2.5BBL brewpub beer brewing system specification:
Output/Brew | 5BBL |
Brew/Week | 2~6 |
Output/Week | 10BBL~30BBL |
Electric Supply | 3phase/380(208, 415,480…)v/50 (60)Hz |
Heating Source | Electric/Steam/Direct Fired Heating |
Area Request | 50m2-70m2 |
Brewmaster | 1 |
3.5BBL Nano Brewery System Configuration:
General specification for 500L brewery equipment | ||||
No. | Name | Components | Capacity | Specification |
1 | Grain Milling Unit | Rolling Miller | 300~500kg/hr | Double roller |
Power:1.5Kw | ||||
Noise:45±3db | ||||
2 | Brewhouse Unit | Mash/Lauter tun | 5BBL (total 825L) | Side mounted grain outdoor with grain chute |
Laser cutting V-wire False Bottom | ||||
Kettle/Whirlpool Tun | 5BBL (total 1010L) | Electric/steam/direct fired heating | ||
Tangential whirlpool inlet | ||||
Sanitary leveling sight glass | ||||
Heat exchanger | 6M2(Effective area) | Completely 304 SS Corrugated plates | ||
YUY pump | 3M3 | ABB, Sanitary SUS304, VFD control | ||
Pipe and fittings | As design | completely SS304, Work Platform is included | ||
3 | Fermentation unit | Fermenter | 5BBL or 10BBL | Dimple cooling jacket on cone and bottom |
Top or side manway | ||||
60 degree cone bottom | ||||
Perlick style full sanitary sampling valve | ||||
Carbonation port and level tube for special request | ||||
4 | Bright beer tank | Bright beer tank | 5BBL or 10BBL | Dimple cooling jacket on cone and bottom |
Level tube for checking | ||||
Top or side manway | ||||
Perlick style full sanitary sampling valve | ||||
Carbonation port with tri clmap carbonation stone | ||||
6 | Glycol Chilling Unit | Glycol Water Tank | 10BBL | Insulated conical top and sloped bottom |
Chiller | 5HPx1PCS | Cooling Capacity: 11000Kcal/5HP | ||
Installed Power:5.5kw | ||||
Noise:70-80db | ||||
Refrigerant: Freon R404A ,R410A | ||||
Coperland compressor | ||||
PVC pipe | As designed | Solenoid valves for glycol inlet to tanks are included | ||
Glycol water pump | 3M3 | Sanitary SUS304, VFD control | ||
7 | Control unit | Brewhouse and fermentation process Controlling | Floor type | Manual button control panel or PLC control with touch screen for special |
8 | CIP unit system | Alkali tank | 50L | electric heating element inside, heating power: 2kw, With bimetal thermometer |
Sterilize tank | 50L | Stainless steel 304 | ||
Pump | 3m3 | YUY, VFD control | ||
Control box | Stainless steel 304, control pump on/off. | |||
9 | Keg cleaning | 2 head | 20-30kegs/hr | Heating: Electric, Power: 15kw |
10 | Keg filling | A coupler | Manual | Coupler for filling beer |
11 | Bottling line | 4 head | 160-180 bottles/hr | Manual |
12 | Others | Option | Can be Customized | Auger System |
Grain Case | ||||
Grist Hydrator | ||||
Piping flow panel for Brewhouse |
4.Advantages of a 5BBL nano brewing equipment:
A 5-barrel (5BBL) nano brewing system offers several advantages for brewers and small-scale operations:
Increased Production: Compared to smaller nano-brewing systems, a 5BBL setup allows for higher production volumes. This means more beer can be brewed per batch, catering to a larger customer base or local distribution.
Economies of Scale: While still smaller than industrial-scale breweries, a 5BBL system benefits from some economies of scale. It can be more cost-effective per unit of beer produced compared to smaller nano setups.
Flexibility in Batch Sizes: Although larger, a 5BBL system still provides flexibility in batch sizes. Brewers can experiment with different recipes and styles while producing a significant quantity for sale.
Quality Control: With larger but still manageable batches, maintaining quality control becomes more feasible. Brewers can closely monitor the brewing process, ensuring consistency and high-quality beer.
Local Market Appeal: Breweries using a 5BBL system can cater to local markets, offering fresher beer directly to customers or supplying nearby bars and restaurants. This local appeal can be a significant advantage in the craft beer industry.
Adaptability for Growth: The 5BBL setup provides room for growth within the craft beer market. If demand increases, it offers the potential for scaling up production while maintaining a relatively small-scale operation.
Direct Sales and Taproom Advantage: Breweries using a 5BBL brewery system can benefit from direct sales through an on-site taproom or brewpub, allowing for higher profit margins compared to distribution through third-party retailers.
5.What factors should be considerations about 5BBL nano brewing equipment:
When considering a 500L nano brewing equipment setup, several factors should be taken into account:
Space Requirements: Assess the space available for the brewing equipment, fermentation tanks, storage, and necessary workflow. A 500L system might require more space compared to smaller nano setups.
Budget and Costs: Calculate the initial investment, including equipment costs, installation, utilities, ingredients, permits, and ongoing operational expenses. Ensure your budget aligns with these costs.
Utility Needs: Evaluate the utility requirements, such as water, electricity, and drainage. Brewing involves substantial water usage, and the system will need compatible power sources and proper drainage for waste.
Workflow and Efficiency: Understand the brewing process and the workflow of the equipment. Efficiency in brewing operations is crucial for maintaining consistent quality and meeting demand.
Scalability and Expansion: Consider whether the 500L system allows for future growth or if it can be easily expanded if demand increases. This is important for long-term planning and business sustainability.
Support and Service: Check the availability of customer support, maintenance, and servicing for the equipment. Reliable after-sales support can be crucial for resolving issues and ensuring smooth operations.
Training and Expertise: Assess the level of expertise needed to operate the equipment. Training might be necessary for you or your team to use the system effectively.
Conclusion:
A 5BBL brewpub brewing system presents opportunities for brewpubs to produce a range of beers in larger quantities while maintaining a more intimate setting compared to larger breweries. However, it demands careful planning, investment, and operational expertise to thrive in a competitive craft beer market.
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